Tooling performance starts with real samples.
CAD geometry is useful, but physical samples reveal surface texture, stiffness, tolerances, porosity, centre of mass and how the part behaves when accelerated. We use that information to select a gripping principle and design the contact surfaces, compliance and sensing.
The complete tool mass, centre of gravity and inertia are checked with the heaviest product. Pneumatic and electrical services, cable routing, crash protection and maintenance access are included in the mechanical concept.
Vacuum tooling
Suitable cup materials, generators, zone control, filters, vacuum switches and release strategy.
Mechanical grippers
Jaws, clamps, forks and custom fingers designed around stable grip features and part tolerances.
Grip verification
Sensors confirm part presence, jaw position, vacuum level or tool status before the robot moves.
Changeover
Manual adjustment, quick-change parts, automatic tool changers or recipe-controlled tool functions.
EOAT design inputs
A safe, reliable gripper balances product security, process speed, tool mass and maintainability.
| Product | Dimensions, mass, centre of gravity, tolerance, surface, temperature, rigidity and fragility |
|---|---|
| Motion | Acceleration, orientation, path, cycle time and potential collision or snag points |
| Environment | Dust, moisture, hygiene, temperature, chemicals and cleanability requirements |
| Services | Pneumatic supply, vacuum generation, electrical I/O, sensors, valves and cable management |
| Verification | Part present, secure grip, tool identity, jaw position, vacuum level and fault detection |
| Maintenance | Wear parts, inspection points, access, spares, adjustments and safe replacement |
